CCE 101 – Introduction to Cold Cutting Equipment & Applications
Exposure to the various types of cold cutting machinery - I.D. Mount, O.D. Mount and an analysis of the methods between hot and cold cutting will be addressed. Participants will develop an understanding of the various capabilities each machine offers, and the type of prep configurations that can be performed. Participants will have the opportunity to operate cutting tools for boilers, pipe lines, power plant construction and machines that perform preps for x-ray quality welds. A discussion of the various types of materials that are currently in use will help identify the appropriate tool for greater efficiency in machine performance. In addition, appropriate drive options, power requirements, secondary (supportive) equipment, and lubricants will be identified.
Course instruction will focus on the follow products: Trav-L-Cutter, SDB Small Diameter Beveler, LCSF Low Clearance Split Frame, MB Medium Beveler, LB Large Beveler and Guillotine® Pipe Saw
Course Duration: 1 day
ODM 101 – O.D. Mounted Cutting & Beveling (Lathe Type)
A one day class on the operation, maintenance and safety of O.D. cutting machines. Participants will be introduced to applications and use of the machine and there benefits. Students will demonstrate safe operation of the equipment and complete pipe preps using parting and bevel form tools as well as counter bore machining. Discussions on pipe schedules, machine accessories including tooling as well as performance of the operations will be highlighted. Included in this instruction will be training on maintenance adjustment’s and trouble shooting of the tools for maximum performance and reliability.
Course instruction will focus on the
Course Duration: 1 day
ODM 201 – O.D. Mounted Cutting & Beveling Machines (Lathe Type)
An extensive course on the operation, maintenance and safety of O.D. cutting machines. Participants will be introduced to different types of pipe preparation which include, form tool and single point cutting. Students will demonstrate safe operation of the equipment and complete preps using form tool and single point machining, as well as counter bore machining. Discussions on pipe schedules machine accessories including tooling to set-up and performance of these operations will be highlighted. Included in this instruction will be the use of O.D. tracking tool slides and heavy wall parting slides for specific applications. Participants will receive training on maintenance and adjustment of the tools for maximum performance and reliability.
Course instruction will focus on the follow product: LCSF and Bridge Slide
Course Duration: 2 days
ODM 301 – O.D. Mounted Cutting & Bevel Machines
for Transmission Pipelines
Emphasis is placed on the application of heavy duty cutting machines in a specific setting. Participants will demonstrate methods used to safely mount equipment and techniques for set-up of the machinery. Participants will acquire experience using spring loaded O.D. tracking tool slides. We will discuss the various applications and tooling required for cutting out of round pipe, thin and heavy wall pipes. This will enable students to make an appropriate choice for the correct tool as determined by the application. Participants will learn about machine maintenance and required periodic adjustments to ensure maximum efficiency and long term use of the machinery. A discussion of potential problems and resolutions will enable participants to acquire confidence in the use of O.D. mounted cutting and bevel machines for transmission pipelines.
Course instruction will focus on the following products: HDSF & OOR Spring Slides
Course Duration: 1 day
ODM 401 – Universal O.D. Mounted Machines
for Cutting & Cutting/Beveling
Cutting machines are used in a variety of construction settings such as in the production of water pipe systems, and gas and oil transmission lines. Participants will acquire knowledge in the use of three basic saw types; the Guillotine Cut-Off Saw, the Chain Mounted O.D. Travel Saw and the Diamond Cut-Off Saw. Participants will identify the appropriate tool for a specific purpose or operation and the ideal power source. The course will address trouble shooting and maintenance of the equipment as well as cutter selection which will enable participants to acquire confidence in the use of these tools.
Course instruction will focus on the follow product: TLC, Guillotine and UPC
Course Duration: 1 day
CTT 101 – Cutting Tool Technology & Application for Weld Preps
The geometric design of cutting tools has a direct relationship on machine performance. A review of weld prep configurations and the geometric configuration of the cutting tool will be studied. Emphasis will be placed on the ability of the tool to cut various schedules and grades of material. An analysis of the various types of coolants, lubricating/cutting fluids, and coatings to maximize performance and long term tool use will be discussed. Participants will demonstrate use of cutting tools and how geometric configurations effect performance. Students will also experience the effects that cutting fluid, and tool coatings have on the performance of the tools. In addition participants will also be shown how to sharpen tools in the field to maintain maximum tool life.
Course instruction will focus on the follow product: LCSF tooling
Course Duration: 1 day
IDM 101 – I.D./O.D. Mounted Beveling Machines for Boilers
Various tools used in the repair and preparation of boiler tubes include the I.D. and O.D. mounted beveling machines. Participants will demonstrate the safe set-up and use of I.D. and O.D. mount prep tools for 1" to 4" pipes. Participants will be exposed to the socket weld machine, panel saw, c-face bevel machine for single tube replacement and O.D. mounted machines. A discussion of the process used for panel replacement will include panel saws and O.D. bevellers. We will also review O.D. mount cutting and beveling tools needed for single tube sheet replacement including fillet weld removal. A discussion of potential problems and resolutions will enable participants to acquire confidence in the use of these machine tools.
Course instruction will focus on the follow product: LB, MB, SB and Socket Weld machine
Course Duration: 1 day
IDM 201 – I.D. Mount Bevelers for Pipe & Tube
Participants will be introduced to a variety of I.D mount form tool pipe bevel machines. A review of the various uses of I.D. mount bevellers and methods to determine the appropriate machine for a specific function will be discussed. We will study form tool cutting and best practices to use when form cutting or beveling pipe. Emphasis will be placed on tooling requirements for bevel, compound bevel and j-prep weld details including counter bore. Identification of the appropriate feeds, speeds and cutting lubricants will be highlighted. Participants will learn maintenance and repair techniques, and review safe practices while using the tools in the field or in the shop. A discussion of potential problems and resolutions will enable participants to acquire confidence in the use of this type of machinery.
Course instruction will focus on the follow product: SDB103, SDB 206 & SDB 412
Course Duration: 1 day
IDMFF 101 – I.D. Mount Flange Facing Equipment & Manual Bevel Generation
An introduction to I.D. mount flange facing equipment will enable participants to safely set-up and machine raise faced flanges. Participants will demonstrate how to create a record groove finish and how to vary groove widths for specification compliance. Participants will learn to identify which tooling is required to perform the machine application and how to set the groove depth. Another application that will be covered is single point beveling. Students will utilize the extended slide attachment of the machine to perform single point beveling on heavy wall pipe outside the application range of form cutting. This manually generated bevel is a quick and easy way to expand the versatility of the machine. Participants will also review cutting lubricants, tool maintenance, and techniques to maximize tool life.
Course instruction will focus on the follow product: SDB206 , SDB412 and Flange Facing Slide
Course Duration: 1 day
PWD 101 – PowerDrill® Application & Usage
The capability to modify existing pipe structure in industry can affect the amount of money a utility has to spend. The Power Drill® is an ideal tool to quickly and accurately make modifications to those existing systems. Participant’s will learn how to set-up and operate this versatile tool. An introductory discussion of gamma plug, (RT) plug and radiographic access whole machining will be conducted. Students will review header tube stud replacement, thermal coupler, and branch tee pipe expansion that can be performed using the machine. Participants will demonstrate set up and perform several of the applications in a safe manner. Finally, we will discuss maintenance and adjustments needed to maintain tool performance.
Course instruction will focus on the follow product: Power Drill®
Course Duration: 1 day
AMR 101 – Air Motor Maintenance & Repair
One of the most important aspects to machine performance is the motor. This class will provide students with the required knowledge and tools to maintain and perform repairs to air motors in the field. We will review performance characteristics and how to identify a poor performing motor. The course will cover motor teardown and rebuild, and how to identify the parts that can cause poor performance. Participants will have hands on experience with disassembly/reassembly and testing of the motor to insure repairs have been made correctly. Participants will identify the major parts of an air motor and participate as well as demonstrate how to store and maintain air motors in a harsh environment.
Course instruction will focus on the follow product: Cleco and Ingersol Rand
Course Duration: 1 day
HPU 101 – Hydraulic Power Units & Circuits
This course will focus on the different types of hydraulic circuits. We will review the three most common circuit (classes) used in our industry. Participants will acquire knowledge of gas/diesel engine powered systems as well as electric driven power units. Our goal is to develop a basic understanding of how to build a hydraulic circuit and what principles are required to test the circuit. A review of the power unit requirements and how they relate to specific machine tools will be discussed. We will also review hydraulic oil types and hose recommendations for maximum performance.
Course instruction will focus on the follow product: Electric and Gas Driven power units
Course Duration: 1 day
